Belzona 5000 Series

Belzona 5111

Ceramic Cladding

FN10128

A 2-part urethane coating for the protection of metallic and masonry surfaces against chemical, abrasive and corrosive attack.

A durable, 2-part urethane coating designed for the protection of metallic and masonry surfaces to provide long-term chemical, corrosion and abrasion resistance.

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  • SeriesBelzona 5000 Series
  • Approvals2
  • Documents3

Overview of Belzona 5111

A 2-part urethane coating designed for the protection of metallic and masonry surfaces against physical, chemical and bacterial attack. This durable material is ideal where toughness, environmental, erosion and corrosion resistance are required, yet providing a highly decorative non-toxic surface which is easy to clean by commonly used cleaning agents.

Belzona 5111 (Ceramic Cladding) is easy to mix and can be applied by brush or spray without the need for specialist tools. It will cure at room temperature, eliminating the need for hot work.

Key Benefits

Cold Cure

Cures at room temperature without hot work

Brush or Spray Applied

Applied by brush or spray for fast and efficient coverage

Excellent Chemical Resistance

Outstanding resistance to a wide range of chemicals

UV & Weather Resistant

Excellent UV and environmental weathering resistance for outdoor exposure

Application Areas

What this product handles, grouped by equipment area — each links to the full application.

Technical Data

Film Thickness & Coverage

Wet Film Thickness per Coat
70 microns (2¾ mils)
Dry Film Thickness per Coat
38 microns (1½ mils)
Coverage on Steel
14.0 m² (151 sq ft) per liter
Coverage on Smooth Concrete
11.0 m² (119 sq ft) per liter
Coverage on Smooth Brick
10.0 m² (108 sq ft) per liter

Mechanical Properties

Scratch Resistance (BS 3900 Part E2)
Pass 2,000 grams
Impact Resistance (BS 3900 Part E3)
Pass 1/16 inch (1.5 mm)
Extensibility (ASTM D522 Conical Mandrel)
>34%
Sliding Abrasion (ASTM D4060, CS17 wheels, 1 kg)
30 mm³ loss per 1,000 cycles

Hardness

König Pendulum at 68°F (20°C)
116 seconds
König Pendulum at 140°F (60°C)
139 seconds
König Pendulum at 212°F (100°C)
151 seconds

Adhesion

Cross Hatch (BS 3900 Part E6) on steel
Class 0 (100% pass)
Pull-Off Adhesion over Belzona 5911
550 psi (3.79 MPa)
Pull-Off Adhesion over Belzona 6111
1,500 psi (10.3 MPa)

Corrosion & Weathering

Salt Spray (BS 3900 Part F4)
No rusting, blistering or flaking after 2,000 hours
Accelerated Weathering (BS 3900 Part F3)
No discoloration, gloss loss, blistering, flaking or rusting after 3,000 hours

Food Contact Approvals

USDA
Compliant for Incidental Food Contact
FDA
Meets 21 CFR 175.300 (paragraph c) for Water in Condition of Use E (paragraph d)

Mixing & Application

TypeTwo-part modified urethane, solvent based
Mixing Ratio (Base : Solidifier) by Volume2.25 : 1
Mixing Ratio (Base : Solidifier) by Weight2.5 : 1
Color (Base)White or gray
Color (Solidifier)Pale yellow
FinishVery high gloss
Number of Coats2 on ferrous surfaces, 1 on non-ferrous surfaces
Working Life at 77°F (25°C)8 hours
Shelf Life5 years
Application MethodBrush or spray
Application Temperature Range41°F to 104°F (5°C to 40°C)

Certifications & Approvals

USDA Incidental Food ContactFDA Direct Food Contact

Product PDFs

Frequently Asked Questions

What surfaces is Belzona 5111 (Ceramic Cladding) designed for?

Belzona 5111 is designed for the protection of metallic and masonry surfaces, including all structural steelwork, walls, floors, pipes, external tank surfaces, cooling towers, and bridges. Pre-treatment varies by substrate: ferrous surfaces require two coats of Belzona 6111 (Liquid Anode), while cementitious and non-ferrous metallic surfaces require one coat of Belzona 5911 (Ceramic Conditioner) prior to topcoating.

How is Belzona 5111 applied?

Belzona 5111 is applied by brush or spray after appropriate substrate pre-treatment. The mixed material has a usable life of 8 hours at 77°F (25°C). For ferrous surfaces, two coats of Belzona 5111 are applied at a wet film thickness of 70 microns (2¾ mils) per coat over the Belzona 6111 primer. For non-ferrous surfaces, one coat of Belzona 5111 is applied over the Belzona 5911 conditioner. Application should not be carried out below 41°F (5°C) or above 104°F (40°C).

What chemicals does Belzona 5111 resist?

Belzona 5111 has excellent resistance to a broad range of chemicals including alcohols, alkalis, salts, oils, hydrocarbons, fertilizers, acids and oxidising agents. It also offers excellent bacterial resistance and is USDA compliant for incidental food contact and meets FDA 21 CFR 175.300 extraction requirements for water in Condition of Use E. Although not recommended for total immersion applications, it is suitable for splashing and spillage situations up to 140°F (60°C) wet. Refer to the relevant Chemical Resistance Chart for specific data.

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