Belzona 1000 Series

Belzona 1381

High Temperature Immersion Coating

FN10031

High temperature immersion coating for erosion and corrosion protection up to 203°F (95°C).

A 2-part spray-friendly high temperature immersion coating for erosion-corrosion protection up to 95°C (203°F).

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  • SeriesBelzona 1000 Series
  • Documents6

Overview of Belzona 1381

A two-component high temperature immersion coating designed to protect equipment from erosion and corrosion damage. Specifically suited to equipment operating under continuous immersion at temperatures up to 203°F (95°C).

This next-generation spray-friendly coating offers excellent erosion resistance combined with negligible wear to spray equipment. Combined with a 24-hour overcoat window, Belzona 1381 allows for large applications to be effectively and quickly completed, dramatically reducing downtime. Available in light colors, aiding visibility during application and inspection in dark vessels.

Key Benefits

Erosion Resistant

Outstanding resistance to erosion damage in flowing fluid and abrasive environments

High Temperature Immersion

Designed for continuous immersion service at elevated operating temperatures

Spray Friendly

Optimized for airless spray application with negligible wear to spray equipment

Solvent Free

100% solids formulation reduces health and safety risks in confined spaces with no shrinkage on cure

Chemical Resistance

Excellent resistance to a wide range of chemicals including aqueous solutions, hydrocarbons, and process chemicals

Application Areas

What this product handles, grouped by equipment area — each links to the full application.

Technical Data

Mechanical Properties

Compressive Strength (68°F cure)
5,518 psi (38.0 MPa)
Compressive Strength (212°F cure)
15,588 psi (107.5 MPa)
Compressive Modulus (68°F)
1.24 × 10⁵ psi (858 MPa)
Tensile Strength (68°F cure)
3,870 psi (26.68 MPa)
Tensile Strength (post-cure, 68°F test)
2,889 psi (19.92 MPa)
Tensile Strength (post-cure, 194°F test)
2,373 psi (16.36 MPa)
Young's Modulus (68°F)
2.40 × 10⁵ psi (1,652 MPa)
Elongation (68°F cure)
2.19%
Flexural Strength (68°F)
6,335 psi (44.0 MPa)
Shore D Hardness (68°F cure)
63
Shore D Hardness (212°F cure)
75

Adhesion

Tensile Shear (Grit Blasted Mild Steel, 68°F)
3,300 psi (22.8 MPa)
Tensile Shear (post-cure, 68°F test)
2,800 psi (19.3 MPa)
Tensile Shear (post-cure, 194°F test)
1,900 psi (13.1 MPa)
Pull-Off Adhesion (Blasted Mild Steel, 68°F)
4,000 psi (27.6 MPa)
Pull-Off Adhesion (Blasted Mild Steel, post-cure)
4,550 psi (31.4 MPa)
Pull-Off Adhesion (Fusion Bonded Epoxy)
3,000 psi (20.7 MPa)
Mandrel Flexibility (NACE RP0394)
Pass at 2.5°/pipe diameter

Heat & Environmental Resistance

Heat Distortion Temperature (68°F cure)
113°F (45°C)
Heat Distortion Temperature (212°F cure)
252°F (122°C)
Dry Heat Resistance
392°F (200°C)
Steam-out Resistance
96 hours at 338°F (170°C)
Atlas Cell Immersion
No rusting or blistering after 6 months at 203°F (95°C)
Salt Spray Resistance
1,000 hours, no signs of failure
Cathodic Disbondment (176°F)
0.161 inch (4.10 mm) average radius

Abrasion Resistance

CS17 Wheels (Dry)
9 mm³ loss per 1,000 cycles
H10 Wheels (Wet)
46 mm³ loss per 1,000 cycles

Electrical Properties

Dielectric Strength
37.0 kV/mm

Mixing & Application

Mixing Ratio (Base : Solidifier) by Weight5 : 2 (also stated as 2.5 : 1 pbv and pbw)
Mixing Ratio (Base : Solidifier) by Volume5 : 2
Mixed FormCoating
ColorGray or White
Mixed Density1.14 g/cm³
Viscosity (113°F/45°C)10 Poise
Working Life at 77°F (25°C)40 minutes
Application MethodsHeated airless spray (single component, plural component, spin spray) or brush
Application Temperature Range50°F to 104°F (10°C to 40°C)
Coverage Rate (500 microns)21.5 ft²/liter (2 m²/liter)
Sag Resistance>50 mils (>1250 microns)
Edge Retention (NACE TM0304)Pass at 0.7 mm radius
Shelf Life3 years
VOC Content2.35% (26.8 g/L)

Product PDFs

Videos

Frequently Asked Questions

What is Belzona 1381 used for?

Belzona 1381 is a 2-part ceramic-filled epoxy coating designed for the protection of metal substrates from erosion-corrosion in immersion service at elevated temperatures. It is commonly used on heat exchangers, pump casings and impellers, valves, and pipework in process service.

What temperatures can Belzona 1381 withstand?

Belzona 1381 is engineered for elevated temperature service in both wet immersion and dry conditions. Exact upper service limits depend on the operating environment — refer to the Product Specification Sheet for specific dry, wet, and immersion temperature ratings.

How is Belzona 1381 applied?

Belzona 1381 is applied by brush or roller in two coats over an abrasive-blasted metal substrate. Working life, overcoat windows, and curing times must follow the Belzona Instructions for Use to ensure full performance is achieved.

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