Belzona 1811
Ceramic Carbide
Ceramic-filled epoxy for repair and protection against severe abrasive attack at thicknesses from 6mm to unlimited.
A 2-part ceramic-filled epoxy for repairing and protecting surfaces against severe abrasive attack with unlimited application thickness.
- SeriesBelzona 1800 Series
- Documents5
Overview of Belzona 1811
A two-component system for repairing and protecting surfaces against abrasive attack. The product is based on high molecular weight polymers and oligomers incorporating abrasion resistant ceramic aggregates. This material may be applied from 1/4 inch (6 mm) to unlimited thickness onto horizontal or vertical surfaces.
Key Benefits
Outstanding resistance to erosion damage in flowing fluid and abrasive environments
Exceptional compressive strength for load-bearing applications and demanding mechanical environments
100% solids formulation reduces health and safety risks in confined spaces with no shrinkage on cure
Easy to mix and apply without specialist tools
Excellent resistance to a wide range of chemicals including aqueous solutions, hydrocarbons, and process chemicals
Application Areas
What this product handles, grouped by equipment area — each links to the full application.
Chutes & Hoppers
6 applications- Chute, hopper & transfer point liningWear protection of chutes, hoppers, and transfer points handling abrasive bulk solidsLearn more
- Cyclone & separator erosion protectionErosion protection of cyclones, separators, and pneumatic conveying componentsLearn more
- Pipe bend & elbow liningPipe elbows and large-diameter pipeworkLearn more
- Agitator & mixer wear protectionAgitators and mixing equipmentLearn more
- Fan blade & deflector erosion repairRepair and protection of fan blades, deflectors, and other components experiencing high-velocity erosionLearn more
- Solid handling equipmentHopper interiors, transition cones, and chute outlets concentrate abrasion at the steepest angle of repose, where fines accelerate against the wall and wear through plat…Learn more
Solids Handling Machinery
1 applicationTechnical Data
Mechanical Properties
- Compressive Strength (68°F cure)
- 8,829 psi (60.9 MPa)
- Compressive Strength (212°F cure)
- 12,716 psi (87.7 MPa)
- Compressive Modulus
- 2.46 × 10⁵ psi (1,699 MPa)
- Flexural Strength
- 5,400 psi (380 kg/cm²)
- Heat Distortion Temperature (68°F cure)
- 120°F (49°C)
- Heat Distortion Temperature (212°F cure)
- 178°F (81°C)
Adhesion
- Tensile Shear (Grit Blasted Mild Steel, 3-4 mil profile)
- 2,400 psi (16.9 MPa)
Heat & Environmental Resistance
- Wet (Slurry) Service Temperature
- -40°F to 140°F (-40°C to 60°C)
- Dry Service Temperature
- -40°F to 176°F (-40°C to 80°C)
- Dry Heat Resistance (degradation)
- 392°F (200°C)
Abrasion Resistance (Taber)
- CS17 Wheels (Dry)
- 7 mm³ loss per 1,000 cycles
- H10 Wheels (Wet)
- 90 mm³ loss per 1,000 cycles
Impact Resistance
- Reverse Notched Izod (68°F cure)
- 21.2 J/m
- Reverse Notched Izod (212°F cure)
- 19.6 J/m
- Un-notched Izod (68°F cure)
- 34.9 J/m
- Un-notched Izod (212°F cure)
- 31.3 J/m
Working Life
- 68°F (20°C)
- 60 minutes
- 41°F (5°C)
- 180 minutes
Tack Free Time
Cure times will be reduced for thicker sections and extended for thinner applications. Consult the Belzona IFU for specific details.
- 68°F (20°C)
- 3 hours
- 41°F (5°C)
- 8 hours
Service Temperature Limits
- Lower temperature limit
- -40°C (-40°F)
- Upper temperature limit (dry)
- 80°C (176°F)
- Upper temperature limit (wet/slurry)
- 60°C (140°F)
Mixing & Application
Product PDFs
Gallery
Frequently Asked Questions
What is Belzona 1811 (Ceramic Carbide) used for?
Belzona 1811 (Ceramic Carbide) is a 2-part ceramic-filled epoxy system for repairing and protecting metal surfaces against severe abrasive attack. It is widely applied to pipe bends, deflector screens, wear plates, mixing bowls, chutes and hoppers, and centrifuges.
What thickness can Belzona 1811 be applied at?
Belzona 1811 can be applied from 1/4 inch (6 mm) to unlimited thickness on horizontal or vertical surfaces. The thixotropic paste has nil slump at 0.5 inch (12.7 mm), enabling thick applications without sagging or running.
Is Belzona 1811 chemically resistant?
Yes. Belzona 1811 has excellent resistance to inorganic acids, alkalis, and most commonly encountered chemical substances. For specific chemical compatibility data, refer to the Belzona Chemical Resistance Chart for Belzona 1811.
Related Products
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